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Industrial Transfer Cart

  • Introduction:

The Industrial Transfer Cart is a heavy-duty transport equipment used to move materials, machines, workpieces, or products within factories, warehouses, or industrial plants. These carts are designed to handle heavy loads of 2 tons to 500+ tons and improve efficiency in material handling processes.

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In Huayuan, we provide battery powered carts, cable reel powered carts, rail powered carts, rail-mounted carts, and Universal wheel carts, with capacity from 2 tons to 500+ tons. These carts are employed to move heavy machinery parts, Transport raw materials, Transfer molds, coils, or steel components for Assembly line operations and Warehouse logistics.

5-ton-transfer-cart

Features of Battery Powered Carts:

1. Power System:

  • Rechargeable and switchable Lead-acid or Lithium-ion Batteries.

  • Voltage options: 24V, 48V, 72V, or 96V based on load capacity.

  • Battery life: 4-8 hours per charge (customizable).

  • Automatic charging or plug-in manual charging systems.

2. Load Capacity:

  • Standard models range from 1 ton to 100 tons.

  • Custom designs available for up to 500 tons.

  • Reinforced steel frame to support heavy loads.

3. Mobility & Control System:

  • Operates without tracks — Free-moving in all directions.

  • Wireless Remote Control or Wired Pendant Control.

  • Speed range: 0-20 m/min (adjustable).

  • Optional Omnidirectional Steering System for better maneuverability.

  • Can be upgraded to Automated Guided Vehicle (AGV) system.

4. Safety Features:

  • Emergency stop button.

  • Anti-collision sensors.

  • Warning lights and audible alarms.

  • Speed limit control.

  • Obstacle detection system.

  • Overload protection.

5. Wheels:

  • Polyurethane-coated wheels (for smooth floors).

  • Steel wheels (for rail-guided operations).

  • Non-marking wheels for clean environments.

6. Charging System:

  • Manual plug-in charging system.

  • Automatic battery charging station (Optional).

  • Battery replacement system for continuous operation.

7. Customization Options:

  • Flatbed or V-frame (for coils).

  • Lifting platforms.

  • Towing hooks.

  • Side rails and safety bars.

  • Custom paint and branding.

industrial-transfer-cart

Features of Rail-mounted Carts:

  • Structure & Design:

    • Durable steel frame construction.

    • Low-height, flat surface for easy loading.

    • Customizable platform size and load capacity (2 tons to 500+ tons).

  • Power Supply:

    • Battery Powered: Ideal for flexible, independent operation; switchable batteries for continuous work.

    • Cable Reel Powered: Continuous power supply through retractable cable systems.

    • Busbar Powered: High efficiency for long-distance operations.

    • Rail-powered (Conductor Rail): Constant power without battery dependency.

  • Control System:

    • Wireless remote control.

    • Pendant push-button control.

    • Automatic operation with PLC systems.

  • Safety Features:

    • Emergency stop button.

    • Anti-collision sensors.

    • Warning lights and audible alarms.

    • Automatic stopping for obstacles.

  • Movement & Maneuverability:

    • Forward, reverse, and speed control.

    • Straight-line movement on fixed rails.

    • Can be integrated with turntables or rails with curves for directional changes.

  • Customizable Options:

    • Deck with lifting platforms, V-shaped supports (for cylindrical loads), or tilting mechanisms.

    • Explosion-proof versions for hazardous environments.

    • Heat-resistant materials for high-temperature applications.

rail-mounted-transfer-cart

Features of Trackless Carts:

  • Structure & Design:

    • Robust steel frame construction.

    • Flat platform design for easy loading.

    • Customizable table size and load capacity (1 ton to 100 tons or more).

    • Compact, low-profile body suitable for narrow spaces.

  • Power Supply:

    • Battery Powered (Lithium or Lead-Acid) – Rechargeable batteries allow autonomous operation.

    • Long battery life (typically 6-8 hours per charge).

    • Optional fast charging systems.

  • Control System:

    • Wireless remote control with joystick or buttons.

    • Manual pendant control.

    • Automatic guidance systems (optional).

    • Variable speed control with smooth acceleration.

  • Movement & Maneuverability:

    • 360° Omni-directional movement with steering steel wheels, Polyurethane wheels or rubber tires.

    • Can move forward, backward, sideways, or rotate in place.

    • Flexible turning radius, perfect for narrow or crowded spaces.

    • No fixed tracks, allowing unrestricted operation paths.

  • Safety Features:

    • Anti-collision sensors.

    • Emergency stop buttons.

    • Audible alarms and warning lights.

    • Automatic obstacle detection system.

    • Speed limit controls.

  • Customizable Options:

    • Hydraulic lifting platform.

    • V-shaped supports for cylindrical loads.

    • Tilting platform for specific applications.

    • Explosion-proof versions for hazardous environments.

trackless-transfer-cart
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